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Fact Sheet: Excavation Damage

Quick Facts:

What is Excavation Damage and why does it occur?

Excavation damage may include damage to the external coating of the pipe, or dents, scrapes, cuts, or punctures directly into the pipeline itself. Excavation damage often occurs when required One-Call notifications are not made prior to beginning excavation, digging, or plowing activities. When the location of underground facilities is not properly determined, the excavator may inadvertently – and sometimes unknowingly – damage the pipeline and its protective coating.

Safe digging requires that the following steps be observed:

If digging causes a pipeline break:

What are the risks from Excavation Damage?

Excavation Damage can result in both public safety and environmental hazards due to the release of petroleum and natural gas products. Injuries, and even fatalities, can and sometimes do result from excavation damage — in fact, of all pipeline failure causes, fatalities and injuries are most likely to occur with this type of failure.

Excavation Damage can cause catastrophic failures in two ways: 1) It can cause an immediate failure of the pipeline due to the contact between the excavation equipment and the pipeline; or, 2) It can result in damage to pipeline coatings or dents or scrapes to the steel pipe that can lead to catastrophic failure of the pipeline at some point in the future. (In this delayed failure mode, damage to coating can allow accelerated corrosion to occur which, when combined with the physical damage to the pipe steel from any accompanying denting or gouging, can result in an increased potential for future leaks, or in some cases, catastrophic failure.)

In any case of contact with a buried pipeline when digging, it is imperative that the pipeline company be contacted immediately to examine the pipeline even though the damage may not be apparent or may look relatively harmless at the time. (This delayed failure mode is particularly insidious, and is the reason why OPS’s Integrity Management regulations place special emphasis on “top-of-pipe” indications during inspections — indications that are located on the top 2/3rds of the pipe may be from this particular type of Excavation Damage.)

Pipeline failure rates from Excavation Damage

OPS reports that for the period 2002 through 2003, approximately 15% of incidents for hazardous liquid pipelines and approximately 18% of incidents for natural gas transmission pipelines were the result of Excavation Damage. For hazardous liquid pipelines, approximately 35,000 barrels (1.47 million gallons) of product were spilled due to Excavation Damage during this period.

What is being done to prevent Excavation Damage?

Pipeline companies have joined with other underground facility operators — providers of electricity, fiber optics, cable and telephone , and local water and sewer service — to create and finance “One-Call” Centers that serve all 50 states and the District of Columbia. While laws vary by state, they all require excavators to contact the One-Call Center responsible for their area before any digging begins.

Excavation Damage: What more can be done?

Excavation Damage: Where can I learn more?

Date of Revision: 120704

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